asu – 三友科技

Anodic shaping unit

The anode shaping line is a fully automated system that processes cast anode plates for electrorefining. It performs five key functions: flattening ears and surfaces, weight and thickness measurement, ear milling (side and bottom), pitch output, and scrap removal. The treated plates offer excellent hanging quality and conductivity.

For highly automated machinery

A high-end smart system designed for metal processing, it addresses the need for precision and efficiency in anode shaping, straightening, and surface treatment.

With precision, intelligence, and eco-friendliness as core strengths, it helps enterprises achieve efficient production and sustainable growth.

Automated compensation reduces manual intervention and operator-induced variation, greatly improving product consistency.

The modular system integrates cutting, straightening, and polishing, supporting quick tool and parameter changes for various anode specs. Smart fixtures and PLC enable multi-functionality, reducing footprint and process time.

Low-noise design meets environmental and Industry 4.0 standards.

main function

The anode shaping line uses automation to perform complex processes, ensuring each plate meets industry quality standards. Key functions include:

Flattening
Anode plates may warp during casting, affecting electrolysis stability. The shaping line uses flattening devices to precisely level ears and surfaces, ensuring required flatness and optimizing electrolysis.
weight sensing
The shaping line features an advanced weighing system for precise plate weight measurement. Real-time monitoring ensures plates meet electrolysis weight standards, supporting production scheduling and process control.
thickness measuring
Thickness control ensures stable electrolysis. The system measures plate thickness in real time, comparing it to set values for uniformity and compliance.
Ear milling (side and bottom) removes casting burrs and irregularities, ensuring precise, smooth anode ears to prevent uneven current during electrolysis.
Row spacing output
Pitch output auto-adjusts plate spacing per electrolytic cell layout. Precise control ensures optimal plate positioning, improving heat distribution, gas emission, and energy efficiency.
Waste output
The system auto-detects and removes defective plates via a scrap output, ensuring only quality anodes enter the electrolytic cell, preventing waste and defects.

Anodic shaping unit

For highly automated machinery

main function

CORE EQUIPMENT

PURIFICATION EQUIPMENT

AUTOMATED CONTROL

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